Real work. Measurable results.
No laboratory simulations. Projects executed with real clients in Lima, Peru.
Transmission system redesign in textile laser cutter
A company cutting textile material for automotive carpets operated a laser cutter whose transmission belt could no longer sustain more than 3 continuous hours. The failure required two operators to maintain the machine manually, dropping the cadence from nearly 100 to just 40 pieces per shift. We redesigned the complete system: load analysis, chain and sprocket selection under industrial standards and calculation of the optimal transmission ratio to recover continuous operation. Results monitoring ongoing.
Structural design and manufacturing — Ford Raptor
The Raptor's rear fenders needed to be 4 inches wider than the originals. We had a base mold that required significant modification to achieve the correct widening. We used our 3D scanners to precisely capture the real body geometry and our 3D printers to prototype and validate the mold modifications before moving to final carbon fiber fabrication — cutting lead times and ensuring the fit on the body was exact from the first part. The project is in active coordination with the workshop performing the vehicle's mechanical modifications.
